TAKT TIME & BASIC PRODUCTION PLANNING
Master Takt Time and Production Planning Quiz
Test your knowledge on Takt Time and basic production planning concepts with this engaging quiz designed for professionals and students alike. Whether you're looking to enhance your understanding of cycle times or improve your production efficiency, this quiz will provide valuable insights.
- 12 carefully crafted questions
- Multiple choice and text entries
- Engaging scenarios based on real-world applications
Q1-What is Takt time?
Time captured using stopwatch
Time given by customer to produce a part
Actual time required to complete a cycle of any process
Estimation time required to produce part
Q2-What is Cycle time?
Time captured using stopwatch
Time given by customer to produce a part
Actual time required to complete a cycle of any process
Estimation time given by the immediate superior
Q3-How to Define Takt Time?
Takt time = average customer demand / Total available production time
Takt time = Total cycle time / average customer demand
Takt time = Total available production time / average customer demand
Takt time = Lead time / Standard time
Q4-A sofa factory works 5 days a week from 8:30 to 16:30 with a 30 minutes break for lunch. 90sofas have to be produced in a week.
Which is the Takt Time for the sofa factory?
0.04 min per unit
25 min per unit
24 min per unit
27 min per unit
Q5-A company of engines works 5 days a week with 3 shifts a day. Every shift is of 480 minutes. The break for lunch is 30 minutes.
In the period of 13 weeks the customer's request is 4768 engines.
Calculate the Takt Time in the period.
18.4 minutes/unit
19.6 minutes/unit
0.05 minutes/unit
21.1 minutes/unit
Q6-A company of diecastings works 6 days a week with 2 shifts a day.
Every shift is of 540 minutes.
The break for lunch is 45 minutes.
In the period of 4 weeks the customer's request is 17,640 engine cover.
Calculate the Takt Time in the period.
1.46 min/unit
1.55 min/unit
1.37 min/unit
1.35 min/unit
Q7-Choose the right answer. What is the right method to do cycle time study?
By Videography
By Stop watch
By Calculate Output for certain period of time
All answers
Q8-Determine the right number of manpower to perform the process at CNC Line A.
In CNC Line A, there are 2 CNC Machine (OP1 & OP2), 1 Washing Machine (OP3) & 1 Inspection & FG Table (OP4).
Takt time for CNC Line A: 1.8 min/unit
Step of process as followings:
Pick up part & Loading to CNC Machine OP1 - 5sec
OP1 Running - 120sec
Remove burr from part - 5sec
Walk to OP20 (together with part) - 3sec
Pick up part & Loading to CNC Machine OP2 - 5sec
OP2 Running - 145sec
Remove burr from part - 10sec
Walk to OP30 (together with part) - 5sec
Pick up part & Loading to Washing Machine OP3 - 5sec
Washing Maching Operates - 90sec
Unload part & air blow part - 60sec
Walk to OP40 (together with part) - 5sec
Visual & Dial Inspection - 45sec
Transfer part into box - 2sec
1.4 pax
4.6pax
5pax
2pax
Q9-Referring to previous question, please identify potential kaizen to reduce manpower or cycletime of each process.
- Rearrange machine to shorten walking time
- Set standard time for air blowing process
- Call supplier for process evaluation
- Modify program washing machine for better drying performance
- Review method of inspection
- Introduce karakuri system for part transfer system
I,ii
I,ii,iii & v
Iii only
I,ii,iv,vi
All above
Q10-Determine the right number of manpower to perform fettling process at Table 1.
Takt time : 0.75min/unit
Step of process as followings:
- Pick part from pallet - 4sec
- Manual Drilling process - 15sec
- Transfer part to table - 2sec
- Grinding process - 38sec
- Transfer part to next process - 2sec
- Deburring process using pneumatic filer (Area A) - 48sec
- Transfer part to next process - 2sec
- Deburring process using pneumatic filer (Area B) - 38sec
- Scan part - 2sec
- Visual Inspection & Marking-10sec
- Transfer part to FG rack - 2sec
3.62 pax
2 pax
4 pax
3 pax
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