Allocation Workstation - 20 Questions - Alternative

What are the three main points at Allocation?

Input, Inspect and Inform

Inspect, Unload and Repack

Tumble, Bend and Turn

Input, Inspect and Categorize

If break ends at 10:40am, when should you be back at your station ready to work?

10:39am

10:45am

10am

10:41am

What are the three Categories a part can be assigned?

Standard, Odd and New

Old, Damaged and Dirty

Standard, Problematic and Special Analysis

Standard, Professional and Significant

After finishing the last part in your pallet, what should you do next?

Ask your supervisor what station needs help or if a new pallet is ready for processing

Wait until there's more work to do

Go on break

Ask your coworker about their weekend plans

When processing the first part of a new pallet, you'll need to assign a(n) _______ _______.

Crayon Color

Color Code

Input Code

Color Range

What action should you take when one of your parts is Oversize?

Process the part normally

Ask your supervisor

Mark the part with the pallet # and move the part to the Oversize station

Put the part down the large part conveyor

What should you inspect for damage?

The Part

The Packaging

Any Secondary Parts

All of the above

After inspecting a part and finding that it is damaged, what action should you take?

Process the part normally

Place the part at the Oversize station

Tell the quality inspector

Alert your supervisor so they can document the damage

If a part is partially damaged but can still be measured and photographed, what is the appropriate spare part condition to select?

Damaged/Analyzable

Damaged/Not Analyzable

Damaged/Inconceivable

When working on the line, what should we always be wearing?

Safety Vest

Safety Glasses

Gloves and Steel-toe boots

All of the above

To indicate a part is hazardous or breakable, select an option from the _______________ category.

Caption

Caution

Culture

Condition

Where should you write the pallet number on the part?

Top left corner of the part's box

Bottom right corner of our added barcode

Wherever

On the client's logo

What are the 3 most common Problematic Groups?

Simple Pipe, Kit and Part with a Cable

Simple Kit, Pipe and Cable with a Pipe

Simple Cable, Kit and Part with a Pipe

Simple Part, Cable and Part with a Kit

You notice that your coworker is not wearing their gloves while processing parts, what action should you take?

Respectfully remind them that gloves are required. If they do not comply, alert your supervisor

Ignore it and continue working

Tell them to put the gloves on

Take your gloves off too

Why do we classify parts into the three groups? (Standard, Problematic and Special Analysis)

To keep track of what's on the line

To ensure that we measure parts accurately

To make our clients happy

To know when the part is complete

What are some clear indicators that a part is damaged?

Dirt covering the part

One tiny scratch that is barely noticable

Large cut, broken glass and/or rusted metal

Smudges on glass

What would indicate a part needs to be classified as a KIT?

Looks like a pipe

Has 5 of the same part in one box

Main part with secondary pieces

Part has a cable attached

What would be an appropriate amount of time for processing a part?

1 hour

2 minutes

10 minutes

5 seconds

Before grabbing the next part from the pallet, where should you check for parts first?

The Caution Category

The Rejection Cart

The Quality Workstation

The Rejection Room

You notice a coworker walking through the warehouse outside of the safety lines. What action should you take?

Get their attention and respectfully remind them to stay in the safety lines

Yell at them

Alert the forklift driver

Ignore it

Allocation Workstation - 20 Questions - Alternative

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